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Plant Troubleshooting & Performance Improvement

Root cause analysis for underperforming ETP, STP, RO, UF, MBR, and ZLD plants — COD, BOD, scaling, fouling, biological upset, and compliance issues resolved.

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Overview

Technical Support for Underperforming Treatment Plants

Many industries face high COD, poor RO recovery, membrane choking, biological failure, odor, scaling, corrosion, high chemical consumption, or non-compliance. Terraquaer provides troubleshooting services to identify root causes and recommend corrective actions.

Troubleshooting Scope

Site inspection, water quality review, process performance evaluation, hydraulic flow review, equipment condition check, chemical dosing review, biological health assessment, membrane fouling and scaling evaluation, sludge handling review, operator practice review, instrument and automation review, corrective action plan preparation, and plant revamping recommendations.

Common Issues Handled

COD and BOD not reducing, TSS carryover, RO and UF choking, MBR fouling, high chemical consumption, biological plant upset, odor, sludge settling problems, pump and blower performance issues, frequent breakdowns, poor treated water quality, and non-compliance with discharge norms.

Key features

  • Site inspection and inlet/outlet water quality review
  • Process performance evaluation and hydraulic flow review
  • Biological health assessment and membrane fouling evaluation
  • Equipment condition, chemical dosing, and operator practice review
  • Instrument and automation review
  • Corrective action plan and plant revamping recommendations

Key outcomes

  1. Root cause identified for non-compliance, high cost, or poor performance
  2. Practical and implementable corrective action plan
  3. Reduced chemical consumption, power cost, and breakdown frequency
  4. Restored compliance with discharge or reuse norms
  5. Clear guidance on whether revamping or upgradation is required

Who it's for

Industries and facility managers with ETP, STP, RO, UF, MBR, or ZLD plants facing non-compliance, high costs, membrane issues, biological failure, or frequent breakdowns — needing expert root cause analysis and corrective action support.

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